Business · Chemicals regulation
EU packaging regulation takes effect with heavy metal and PFAS limits
The Packaging and Packaging Waste Regulation replaces the 1994 directive, imposing harmonised substance limits across all 27 member states from 12 August 2026.
The European Union's new packaging regime becomes law on 12 August 2026, ending three decades of national discretion over how packaging waste is managed. The Packaging and Packaging Waste Regulation (PPWR), which entered into force on 11 February 2025 after an 18-month transition, replaces the 1994 Packaging and Packaging Waste Directive (PPWD) with a single rulebook that applies identically in all 27 member states. The change is deliberate: where the directive allowed each capital to transpose requirements into national law at its own pace and with its own emphases, the regulation binds directly, removing the scope for divergent implementation that the Commission says has fragmented the single market and slowed the shift to a circular economy.
What changes on 12 August 2026
The application date does not switch on the entire regulation at once. The PPWR is structured in phases, and 12 August marks the first compliance deadline for a cluster of substance restrictions under Article 5. Packaging placed on the EU market from that date must be manufactured so that the presence and concentration of substances of concern (SoC) are minimised, taking account of emissions, waste-management outcomes and microplastic releases. The most concrete requirement is a hard ceiling on four heavy metals: the sum of lead, cadmium, mercury and hexavalent chromium in any packaging or packaging component may not exceed 100 mg/kg. This limit mirrors the threshold that has long existed in the 1994 directive and in the separate Directive 94/62/EC on packaging and packaging waste, but it is now directly enforceable without national transposition.
More significant is the introduction of specific per- and polyfluoroalkyl substance (PFAS) limits for food-contact packaging. From 12 August, such packaging may not be placed on the market if it contains any single PFAS at or above 25 parts per billion (ppb), the sum of targeted PFAS at or above 250 ppb, or total fluorine at or above 50 parts per million (ppm). The thresholds are low enough to capture intentional uses, such as grease-proof coatings on paper and board, while also catching unintentional contamination from processing aids or recycled feedstock. Compliance must be documented in the technical file required under Annex VII, placing the burden of proof on the economic operator placing the packaging on the market.
Why the shift from directive to regulation matters
The legal form is not a technicality. A directive sets objectives that member states must achieve but leaves the method to national legislatures. The PPWD, adopted in 1994 and revised several times, produced a patchwork: Germany's Verpackungsgesetz, France's loi AGEC, Italy's CONAI system, and 24 other national regimes, each with its own definitions, reporting formats, fee structures and enforcement cultures. For a company selling packaged goods across borders, that meant 27 compliance programmes. The PPWR, by contrast, is directly applicable under Article 288 TFEU. Its definitions, of packaging, of producer, of recycling, of reuse, are uniform. Its extended producer responsibility (EPR) requirements, its labelling rules, its reuse targets and its design-for-recycling criteria are the same in Helsinki as in Lisbon. The Commission argues that this harmonisation reduces administrative costs, prevents regulatory arbitrage and creates the scale needed for recycling infrastructure investment.
Industry groups have broadly welcomed the legal certainty but warn that the transition period was short for the substance restrictions. The European Federation of Bottled Waters, the European Paper Packaging Alliance and the Confederation of European Paper Industries all submitted positions during the legislative process arguing that the PFAS thresholds for food-contact materials were set before analytical methods for total fluorine at 50 ppm were fully validated for complex matrices. The Commission's response, reflected in the regulation's recitals, is that the limits are reviewable and that the 18-month lead time was calibrated to allow supply-chain adaptation.
The substances of concern workstream
Article 5(2) obliges the European Commission, assisted by the European Chemicals Agency (ECHA), to deliver a report by 31 December 2026 assessing the presence of substances of concern in packaging and packaging components and the extent to which they affect reuse, recycling or chemical safety. That report is the gateway to further action. The Commission must consider follow-up measures, which could include additional restrictions under the REACH regulation (Regulation (EC) No 1907/2006) or the incorporation of new substance limits into the PPWR's design-for-recycling criteria. In effect, the regulation creates a rolling review mechanism: as analytical science improves and recycling streams are better characterised, the list of restricted substances can expand without a new legislative proposal.
ECHA has already begun that work. The agency circulated a cover document and a draft list of substances of concern identified in packaging and packaging waste to stakeholder groups that had previously commented on the PPWR. The consultation deadline was extended to 24 August 2026, and comments can be sent to restriction-PPWR@echa.europa.eu. The draft list is not yet public, but previous ECHA screening exercises under the Chemicals Strategy for Sustainability have flagged bisphenols, phthalates, flame retardants and certain UV stabilisers as candidates for restriction in food-contact materials and recycled plastics. The December report will indicate which of these the Commission intends to pursue.
Extended producer responsibility harmonisation
A second consultation, open from 6 August to 10 September 2026, targets the administrative architecture of EPR. The PPWR requires every member state to establish a register of producers and obliges producers to report to their national schemes. The implementing act under consultation aims to harmonise the data fields, reporting frequencies and registration procedures across those national registers. Today, a producer placing packaging on the market in five member states may face five different registration portals, five different reporting calendars and five different fee modulation methodologies. The Commission's draft seeks to align the core data set, packaging volumes by material, format and recyclability, so that a single internal system can generate compliant reports for all 27 registers. The consultation is accessible via the Commission's Have Your Say portal.
The stakes are high for compliance teams. Under the PPWR, producers are defined broadly: any manufacturer, importer or distributor who makes packaging available on the EU market for the first time, including distance sellers established outside the Union who sell directly to EU consumers. Non-EU producers must appoint an authorised representative in a member state where they place packaging on the market. Failure to register or report can result in a ban on making the packaging available, enforced by national market-surveillance authorities coordinating through the EU's Administrative Cooperation Groups.
Design for recycling and reuse targets follow later
The substance restrictions are only the first wave. The PPWR sets mandatory design-for-recycling criteria that will apply from 1 January 2030, requiring all packaging to be recyclable at scale. Performance grades (A to C) will be assigned based on recyclability assessment methodologies that the Commission must adopt by delegated acts. Packaging graded below C will be prohibited from 2030, and grades will feed into EPR fee modulation, less recyclable packaging incurs higher fees. Reuse targets also phase in: 10% of beverage packaging and 10% of transport packaging must be in reusable systems by 2030, rising to 40% and 70% respectively by 2040. Deposit-return schemes for single-use plastic bottles and metal cans become mandatory by 2029, with a 90% collection target.
These later obligations explain why the regulation's phased structure matters. Companies that treat 12 August 2026 as a finish line rather than a starting point will find themselves non-compliant when the design-for-recycling grades take effect. The Commission has signalled that the delegated acts on recyclability methodology will be adopted in 2027, giving industry roughly two years to adapt packaging specifications. The reuse targets, meanwhile, require capital investment in washing, logistics and tracking infrastructure that typically has a three-to-five-year lead time.
Enforcement and market surveillance
The regulation assigns enforcement to national competent authorities but creates a coordination framework through the Market Surveillance Regulation (EU) 2019/1020. Authorities can require technical documentation, conduct physical checks at borders and order the withdrawal of non-compliant packaging. The PPWR also introduces a digital product passport concept for packaging, linking to the Ecodesign for Sustainable Products Regulation (ESPR). By 2030, each packaging unit placed on the market should carry a data carrier, likely a QR code or RFID tag, providing access to information on composition, recyclability, recycled content and reuse cycles. The technical specifications for that passport are still under development, but the legal basis is now in place.
Penalties are set by member states but must be effective, proportionate and dissuasive. The Commission's impact assessment suggested that fines of up to 4% of annual turnover in the member state concerned would be appropriate for systemic non-compliance, though the regulation itself does not prescribe a ceiling. Several member states, including Germany and France, have already amended their national administrative offence codes to align with the PPWR's sanctioning framework.
Sources
Organisations
European Commission · European Chemicals Agency